12kW-30kW Ultra-High Power Three-Chuck Tube Laser Cutting Machine

Description

1. 12kW-30kW Massive Power: Dominating Thick-Wall Processing

With high power levels of 12kW to 30kW the DZ3000 is optimised for the toughest deep drilling and machining applications.
The energy required for cutting with high powered fibres is directly related to their energy density. This machine, designed to withstand high power standards of 6 kW, is scalable to 30 kilowatts. It has capabilities beyond standard cutting equipment.

Using the Latest Laser Beam Machining Technology 30 kilowatts of power does not result in a wide kerf or dross on the edge of the material.

With its exceptional cutting power, this tool allows users to cut through 25mm plus carbon steel and stainless steel that has been laser cut with remarkable speed.

Expert in Reflective Metal Finishing – Suitable for laser cutting of aluminum and copper. This is achieved by the use of high power pulses that immediately pierce the oxidation layers without the aluminium suffering back reflection damage.

2. Triple-Chuck Synergy: True “0” Tailing for Maximum Profit

The central issue in today’s CNC laser beam machining is material utilisation. Your three-chuck lathe is a vital tool in your machine shop for turning out profits.

Zero tailing is achieved by the YH240TC6 CNC Lathe through the use of three pneumatic chucks. These chucks work in tandem with synchronous clamping and alternating transmission. Dual-chuck machines require 500mm of pipe per machine to be stored, thus taking up more space.

The three jaw configuration of the heavy load lathe is specifically designed to meet the demands of heavy duty laser cutting machines. This means it can support tubes of up to 12 meters in length, eliminating any sag and therefore ensuring precise alignment.

The machine is capable of processing any type of structural steel profile. This includes round, square and flat box sections as well as more complex H beams and U channels.

3. Reinforced Machine Bed: Built for 10kW+ Laser Processing

You have to have a base that doesn’t break under pressure. The YH240TC6 heavy duty bed is constructed to the same high standards as heavy industrial steel plate laser cutting machines.

The bed has a robust welded metal frame that is relieved of stress through a heat treatment. This is in order to give the bed its stability during continuous laser operation at 30 kW.

The cooling system of the laser integrates a high-efficiency heat exchanger and a dual circuit chiller. This helps in protecting the moving parts of the laser during an operation of long duration and high intensity.

Utilizing precision rack and pinion systems for its drive the laser cutter achieves high accuracy cutting at faster travel rates.

4.Tube Laser Cutting Machine Video

Technical Specifications (Industrial Series)

Three-chuck Tube Laser Cutting Machine Support Languages

Application Scenarios: Industry Transformation Driven by Ultra-High Power

With its 12kW-30kW ultra-high power capabilities, the YH240TC6 transcends traditional light industry limits, venturing into the realm of heavy-duty manufacturing:

1. Structural Steel & Bridge Engineering

In large scale construction operations, heavy machinery is required to process large amounts of channel steels, I-beams and rectangular box sections.

Performance and Technical Specifications – The 30 kW machine is capable of cutting through 20mm+ thick steel plates with ease. By means of the “Zero Tailing” technology it is possible to translate the saved material during the processing of expensive and heavy structural steel plates directly into increased profits on each project.

Designed specifically for heavy-duty materials, a steel plate laser cutting machine delivers grade performance.

2. Construction & Mining Machinery

Equipment such as the booms of cranes and excavator frames need very high strength as well as highly accurate cutting with a laser.

Key advantage of this machine is that its triple-chuck tooling maintains the tube’s centre line during the cutting and piercing of large pipes which are also thick. By the use of CNC laser treatment, the parts are able to be machined and proceed to the robotic welding cells without secondary machining operations.

3. Shipbuilding & Offshore Engineering

Items like laser cut stainless steel for marine piping systems require a very high standard. Systems like these often involve 12 meters in length or less pipes.

Performance Capabilities – YH240TC6 maintains a stable arc even when drawing 12 metre long tubes. The high photoelectric conversion rate of the cutting laser machine makes it suitable for high speed processing of 6mm stainless steel. It ensures perfect right angle cutting results.

4. Oil & Gas Pipelines

Transportation pipelines often need contouring to handle complex intersection depressions.

The system in question boasts technical advantages. It is powered by 10kW plus power and uses this explosive power to rapidly pierce through thick-walled pipes. It achieves this task with a neat edge and no dross. A triple spindle system ensures accurate and efficient cutting of complex profiles and shapes like U channels and H beams, regardless of the material thickness.

5. Advanced Agriculture & Modern Facilities

In large scale greenhouse constructions or agricultural machinery manufacture a great deal of material is constantly being moved around.

With the use of high-powered fibre cutting technology, the cutting speed of the system is significantly increased, to 3 to 4 times that of a conventional machine of 3000 watts. With its automated loading system, the machine is ideal for ‘ unmanned’ high speed manufacturing needs. This machine is the preferred choice for companies who are adopting high efficiency manufacturing techniques.

Construction machinery, steel structure buildings, food industry, elevator structures, shipbuilding industry, heavy machinery, bridge engineering, oil pipelines, greenhouse structures, automobile manufacturing, aerospace, etc.

Processing Capacity Table (By Material Type)

The table below outlines the maximum cutting thickness for various laser cutting materials across our high-power spectrum:

Three-chuck Tube Laser Cutter Simple Didplay

Three-chuck Tube Laser Cutter Customer Reviews

1.  The customer is from Russia. He met us at the Moscow exhibition. He told us that he wanted to make the machine himself. Yihai gave the customer strong support. Since the customer often purchases in China, many suppliers sell him complete machines, but the price of accessories is very uneconomical, and there is no professional understanding of the various parts of the accessories. The customer came to us with a configuration given by other companies. Later, Yihai pointed out the shortcomings in the configuration and told the customer what customers who buy laser cutting machines need and gave his suggestions. The customer was impressed by Yihai’s professional and quick response.

2. The customer came from a remote city in Mexico and saw the advertisement of our machine on Facebook. During the discussion, the customer told me that there were other suppliers that he was comparing. Yihai showed him the performance, quality, and other information of the machine. In the end, the customer chose us at a price 200 US dollars higher than the other supplier.

After the advance payment, the customer had some problems with the balance. Yihai kept the price of the machine for him for a year and actively helped the customer solve the problem during the relocation. Finally, the machine was successfully shipped, and the customer said he would order another pipe-cutting machine.

Three-chuck Tube Laser Cutting Machine Certification

The YIHAI Edge: Global Support & Quality Foundation

 Frequently Asked Questions (FAQs)