Maxim Ageev, Service Engineer at OOO “MAK” (Russia), submitted a detailed technical specification for a 20 kW fiber laser cutting machine for metal processing. The specification defines a heavy‑duty plate cutting system with a 6000 × 2000 mm vertical cutting area, a 6000 × 1500 mm bevel cutting area (±45°), a table load capacity of at least 5000 kg, dual automated shuttle tables, and cutting capability up to 50 mm carbon steel and 40 mm alloy steel in straight cuts, plus 40 mm carbon steel and 30 mm alloy steel with a ±45° bevel.
YIHAI LASER responded with the YC‑20060‑20kW heavy‑duty gantry laser cutting machine, configured with an ytterbium‑doped fiber laser, a back‑reflection‑protected autofocus cutting head, liquid cooling with temperature monitoring, FSCUT CNC control running HypCut software, CypNest nesting software, and a fully Russian‑language operator interface. This article documents the proposed configuration and its compliance with each technical requirement.
Customer Requirement Analysis
OOO “MAK” operates in an industrial environment where thick steel plate is processed into structural components requiring weld preparation. The key technical demands are:
- Large work envelope. 6000 × 2000 mm straight cutting, with the bevel area reduced to 6000 × 1500 mm to accommodate the additional X‑axis travel required for the bevel head tilt at the sheet edges.
- High table load. 5000 kg capacity means the machine will process plate stacks or single plates up to 50 mm thick over the full area.
- Dual automated shuttle tables. Reduces loading downtime; while one table is cutting, the second is loaded or unloaded.
- 20 kW laser power. Required for clean, dross‑free cutting of 40–50 mm carbon steel at production speeds.
- ±45° bevel cutting. Eliminates a separate edge preparation operation for weld bevels.
- Full safety and monitoring. Light barriers, cabin protection, collision avoidance, lens condition monitoring, and nozzle cooling.
- Russian interface. All control screens and documentation must be in Russian.
Proposed Equipment Configuration
YIHAI LASER recommends the following system, model YC‑20060‑20kW, to meet the specification.
| Parameter | Specification |
|---|---|
| Machine model | YIHAI LASER YC‑20060‑20kW |
| Laser source | Ytterbium‑doped fiber laser, 20 kW rated power |
| Laser cutting head | Autofocus, back‑reflection protection, nozzle cooling, gas pressure monitoring |
| Control system | FSCUT CNC |
| Software | HypCut (machine control), CypNest (nesting and programming) |
| Working area, straight cut | 6000 × 2000 mm |
| Working area, bevel cut (±45°) | 6000 × 1500 mm |
| Maximum table load | 5000 kg |
| Number of tables | 2, automated shuttle exchange |
| X/Y positioning accuracy | ±0.03 mm |
| X/Y repeatability | ±0.02 mm |
| Guideways | High‑precision, accuracy class A |
| Maximum cutting thickness (straight) | Carbon steel 50 mm; alloy steel 40 mm |
| Maximum cutting thickness (bevel ±45°) | Carbon steel 40 mm; alloy steel 30 mm |
| Cutting gases | Nitrogen, oxygen, compressed air |
| Cooling system | Liquid chiller with coolant visual inspection, overheat notification, overheat protection, temperature display |
| Electrical supply | 400 V, 50 Hz, 3‑phase |
| Interface language | Russian |
| Machine frame | Reinforced, anti‑roll protection |
| Lubrication | Automatic |
| Extraction | Zonal |
Technical Compliance Matrix
| Requirement (from specification) | YIHAI LASER Solution |
|---|---|
| 6000 × 2000 mm cutting area | Standard gantry travel: 6200 mm X, 2200 mm Y |
| 6000 × 1500 mm bevel area | Bevel head travel permits full 6000 mm length, 1500 mm width at ±45° |
| Table load ≥5000 kg | Heavy‑duty reinforced table with 5000 kg capacity |
| Two tables, automated change | Dual shuttle tables, 20‑second exchange |
| 20 kW fiber laser | IPG YLR‑20000 ytterbium fiber laser |
| Back reflection protection | Integrated photodiode monitoring in cutting head |
| Liquid cooling with visual inspection, overheat protection, temperature display | S&A CW‑6500 chiller with sight glass, thermal cutout, and on‑screen temperature |
| Cutting gases: N₂, O₂, air | Automatic proportional pressure regulation for all three gases |
| Positioning accuracy ±0.03 mm, repeatability ±0.02 mm | Class A guideways with linear encoders |
| Sheet position detection relative to table | Capacitive height sensing and edge detection |
| Automatic lubrication | Centralized automatic lubrication system |
| Zonal extraction | Three‑zone extraction with automatic damper control |
| FSCUT control, HypCut, CypNest | Bundled and pre‑installed |
| Russian interface | Full Russian language pack |
| USB and network connectivity | USB, Ethernet, WLAN |
| Remote diagnostics | HypCut remote support module |
| Graphical nesting display, color‑coded parts | CypNest with graphic simulation |
| Collision avoidance system | Capacitive sensor + head retract logic |
| Lens/protective glass monitoring | Optical sensor in cutting head |
| Nozzle cooling | Water‑cooled nozzle assembly |
| Gas pressure monitoring during cutting | Digital pressure transducer with closed‑loop control |
| Safety: emergency stops, fences, light barriers | Full safety package |
| Voltage stabilizer | 100 kVA stabilizer included |
| Compressor | Included (laser‑grade compressed air system with dryer and filters) |
| Wireless remote control with magnetic stand | Included |
| Video camera for cutting process monitoring | Included, mounted on gantry |
| Consumables first fill | Oils, coolant, filters |
| Spare parts kit | 30 protective lenses, 30 nozzles, 10 ceramic rings |
| Maintenance tool kit | Included |
Cutting Performance Parameters
The table below provides representative cutting speeds for the YC‑20060‑20kW with oxygen assist on carbon steel and alloy steel. Actual speeds will be validated during commissioning on the customer’s material.
| Material | Thickness (mm) | Assist Gas | Straight Cut Speed (m/min) | Bevel Cut Speed (m/min, 45°) |
|---|---|---|---|---|
| Carbon steel S355 / S275 | 20 | Oxygen | 2.2 | 1.5 |
| Carbon steel | 30 | Oxygen | 1.4 | 1.0 |
| Carbon steel | 40 | Oxygen | 0.9 | 0.6 |
| Carbon steel | 50 | Oxygen | 0.7 | — |
| Alloy steel (S460) | 20 | Oxygen | 1.8 | 1.2 |
| Alloy steel | 30 | Oxygen | 1.1 | 0.8 |
| Alloy steel | 40 | Oxygen | 0.8 | 0.5 |
For stainless steel and other alloys, nitrogen or air parameters are available in the preloaded process library. The FSCUT controller automatically selects the correct parameter set based on material, thickness, and cut type.
Software, Control, and Safety Systems
FSCUT CNC with HypCut provides real‑time cutting path control, automatic focus, gas pressure regulation, and edge detection. The Russian interface covers all operator screens, diagnostics, and alarm messages.
CypNest is included for offline nesting and programming. The technologist’s PC, supplied with the machine, runs CypNest for sheet utilization optimization, cutting sequence planning, and graphical preview. Part color‑coding shows different processes (straight cut, bevel, marking).
Safety systems include full cabin enclosure, light barriers at the loading positions, emergency stop buttons, laser safety interlocks, and operator goggles with OD6+ optical density. The control system integrates collision avoidance—based on capacitive sensor feedback and head retraction—to prevent nozzle damage from tipped parts.
Delivery, Installation, and Support
YIHAI LASER provides:
- Delivery to the customer’s site in Russia (CIF or DAP as agreed).
- Installation and commissioning by a YIHAI LASER service engineer.
- Operator training in Russian, covering machine operation, parameter selection, nesting, and maintenance.
- 24‑month warranty on the machine and laser source.
- Remote diagnostics and operator support via the built‑in network connection.
- Spare parts availability from the regional distributor.
The formal commercial quotation with pricing and delivery lead time will be sent separately.
YIHAI LASER Application Note
YIHAI LASER’s application laboratory offers to process sample plate material—carbon steel and alloy steel, up to 50 mm thick—to validate cutting quality, bevel accuracy, and production speed. The returned samples will include straight cuts, 45° bevels, and marked features, accompanied by a dimensional inspection report and cycle time data.
Frequently Asked Questions
Does the YC-20060-20kW meet the 6000×1500 mm bevel cutting area requirement?
Yes. The gantry travel is sized so that the bevel cutting head can access the full 6000 mm length and 1500 mm width at ±45°. The reduced bevel width compared to the 2000 mm straight-cut width accounts for the additional X-axis travel required for the tilted head at the sheet edges.
Can the machine cut 50 mm carbon steel with a clean edge?
Yes. The 20 kW fiber laser with oxygen assist cuts 50 mm carbon steel at approximately 0.7 m/min with acceptable edge quality. Bevel cutting is supported up to 40 mm carbon steel and 30 mm alloy steel at ±45°.
Is the operator interface available in Russian?
Yes. The FSCUT control system, HypCut software, and CypNest nesting software are supplied with a full Russian language pack. All operator screens, alarm messages, and documentation are in Russian.
What safety features are included?
The machine includes full cabin protection, light barriers, emergency stop buttons, laser safety interlocks, collision avoidance, lens condition monitoring, and operator safety glasses with OD6+ optical density. A voltage stabilizer and compressor are also included.
References
- YIHAI LASER, YC‑20060‑20kW Heavy‑Duty Gantry Laser Cutting Machine Datasheet, 2026.
- FSCUT CNC System Technical Manual, Shanghai Friends Electronic Technology Co., Ltd., 2025.
- CypNest Nesting Software User Guide, Baichu Electronic Technology, 2025.
- IPG Photonics, YLR‑20000 Ytterbium Fiber Laser Datasheet, 2025.
- ISO 9013:2017, Thermal cutting — Classification of thermal cuts.
Author
Dr. Liu Xiang holds a Ph.D. in Engineering from Huazhong University of Science and Technology and completed his postdoctoral research at the Department of Mechanical Engineering, Tsinghua University. He has long been dedicated to in-depth research on high-power fiber laser cutting processes, ultrafast laser micro-nano processing, and intelligent manufacturing control systems. He possesses a strong theoretical foundation in laser-matter interaction and has accumulated extensive practical experience in complex sheet metal processing optimization and quality control of dissimilar material cutting.
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Comments (2)
The combination of a 6000 × 1500 mm bevel-cutting area with ±45° capability and a 5,000 kg table load is impressive for heavy plate work. It would be interesting to see the expected cycle time when switching between the dual shuttle tables for 50 mm carbon steel.
The combination of a 6000 × 2000 mm vertical cutting area, ±45° bevel capability, and a 5,000 kg table load makes this specification well suited to heavy plate fabrication. The dual automated shuttle tables should also help maintain productivity when processing carbon steel up to 50 mm thick.